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MAN Energy Solutions

MAN Energy Solutions to build reactor for renewable fuels


From left, Mark Misselhorn, CEO of Caphenia, and Norbert Anger, site manager at MAN Energy Solutions Deggendorf, are closing a collaboration agreement between both companies to build a Plasma Boudouard Reactor. (Photo: Caphenia)

Cleantech startup Caphenia has commissioned MAN Energy Solutions to build a Plasma Boudouard Reactor, which will form the core of Caphenia’s first production plant, Germany I, located at Industriepark Höchst in Frankfurt am Main, Germany, where the company will produce its first renewable fuels in 2024.


The Caphenia technology utilizes biomethane, CO2, water and sustainably generated electricity to produce synthesis gas as a feedstock for renewable fuel production and many other chemical products.


The synthesis gas will be used, for example, as a step in the production of sustainable aviation fuel (SAF), thus contributing to aviation decarbonization.


“The construction of this first industrial-scale plant is a milestone for Caphenia,” said Mark Misselhorn, CEO of Caphenia. “The partnership with MAN Energy Solutions will enable us to establish this scalable technology, which has the potential to significantly shape the renewable energy landscape. It is a significant step that shows that our vision of sustainable fuel production is realizable at a large scale.”


Norbert Anger, site manager at MAN Energy Solutions in Deggendorf, Germany, added, “We are proud to supply the reactor technology for this innovative project and to be able to contribute our extensive expertise in the production of renewable fuels. We are convinced that synthetic fuels will play a major role in the decarbonization of all those sectors where direct electrification, such as via batteries, is not an option.”


The PBR developed by MAN will first split the supplied biomethane into hydrogen and carbon.


In the next step, CO2 and water will be added to produce the synthesis gas.


The reactor can produce 150 kilograms of synthesis gas per hour.


This can subsequently be converted into SAF using the Fischer-Tropsch process.


Caphenia’s power-and-biogas-to-liquid (PBtL) process requires just one-sixth of the electricity of conventional processes for the production of synthesis gas, enabling an end-product CO2 reduction of up to 92 percent.


Thanks to this efficiency, the fuels produced can be offered at competitive prices.


Commissioning of the Germany I plant is planned for 2024.


Christian Schuhbauer, head of new technologies at MAN Energy Solutions in Deggendorf emphasized the importance of the Caphenia technology for aviation.


“Synthetic fuels are of crucial importance to the global economy and aviation decarbonization can only succeed with their help,” Schuhbauer said. “Caphenia has developed an efficient process for the production of sustainable aviation fuel for this purpose and we are very happy to work with them on this exciting project.”

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